I just received a new DR2 strap and a couple of FastenR-T1s, direct from Black Rapid. I have noticed that the screws/bolts of the T1s are shorter and with one thread turn less than the original part. This means there is far less metal clinging on to a potentially heavy load. I'm concerned that this might lead to stripped threads when tightening fully or simply letting go when faced with a big load like a 70-200/2.8, 1D3 and 580EX. Here is a picture showing how much thread and length/penetration the T1 offers vs the Manfrotto original....
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That does not seem like a lot of metal to me. The tripod hole in my DSLR cameras appears capable of taking at least double the length and that goes even for my little Fuji compact. I don't understand why the Black Rapid design is so short.
Also, when tightened into place firmly it is quite hard to move the D-ring, either to lay it flat or to prise it up again. There is a lot of force/friction between the D-ring and the back of the QR plate. It seems to operate much like a cammed quick release for a bicycle wheel and I'm concerned that this is putting additional stress on what already appears to be a somewhat marginal grip between the threads. I have contacted Black rapid to express my worries, but wonder if I'm being overly pessimistic. I wonder what other people have found and their thoughts on this.