CanonAndy wrote:
From a quality control standpoint, you may want to review your test procedure. You are using a kit lens as the control. Using $50 optics to evaluate $300 optics is like measuring the accuracy of calipers with a pull tape.
I would have to challange that analogy. I appreciate what you're getting at, but I don't think it's invalid to compare a cheap and expensive lens, and expect the expensive lens to outperform the cheap lens (just as I would expect my calipers to be more accurate than my pull tape). All I'm saying is that in the same test scenarios, my kit lens shows consistent "softness" on both outer edges. In other words, it's symmetrical. The L lens is not. I don't think that is an unfair comparison to draw.
Regarding my test scenarios.. the above is one sample of several tests I carried out, under different lighting and different setups. I only ever post a sample of my tests to avoid cluttering the thread with hundreds of test images. I would never claim a problem existed on the basis of one test scenario. I shot over 50 test images with the new lens under different scenarios and all had the consistent issue of RHS softness..
CanonAndy wrote:
If you want to verify the focus of the 17-40, try placing a straight edge across the lens body (without lens cap or hood) and verify you are parallel to the subject surface.
Even deliberately setting the camera off-square to the subject in either direction, I cannot get rid of the RHS softness and again, I would expect the kit lens to exhibit the same softness if the camera was off-square. The advantage of shooting so many test scenarios is that a pattern has emerged, that pattern being it is *always* the RHS that is soft, and only on the L lens.
CanonAndy wrote:
Even then, Canon allows themselves tolerances for perpedicularity and cylindricity of the body during assembly. I'm not entirely sure of their quality control process, but I AM sure that its highly unlikely Canon ships anything that hasn't passed their EOL (End of line) control plan.
Going by the numbers of other users that have had issues, I think this raises questions about the standards of Canon's QC process itself, rather than whether it has or hasn't passed their QC. I believe all the lenses I've had HAVE passed their QC, and there in lies the problem!
Even if only 20% of the reported issues are genuine, it's still not a super record, particularly when it comes to these 17-40mm F4L's.
Of course if you're really confident in Canon's QA, I'd be happy to swap my 17-40mm F4L that shot the above images with your copy.

..snip..
CanonAndy wrote:
The next question I have is why the left and right crops all appear to have noticeable differences in light and color. The background surface and paper even has a different color. When I have reproduced similar tests, my two crops are much closer in appearance.
Yes I admit, the lighting is not even over the entire test image in this example, however I have another examples where the lighting is much better on the RHS and still the softness problem is there on the RHS. I refer to my previous comments about trying multiple test scenarios with different lighting conditions of which this is only one example. This is a 100% reproducable problem with all the shots I've taken (although mainly noticeable at 17mm/F4 obviously).