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FORUMS General Gear Talk Flash and Studio Lighting 
Thread started 12 Feb 2013 (Tuesday) 14:43
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Dismantle flash gun - safe ?

 
Trugga
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Feb 12, 2013 14:43 |  #1

Had a bit of a problem with my flash - it got stuck on my Yongnuo 622.

In bad light, I went to remove it from the 622 (to put it direct on the camera) but tighened it instead of undoing it. There was a click, but the flash would not come off, I guessed that the flash foot locking pin had slipped out of some sort of screw in the locking wheel.

I have opened up and taken apart the 622 and have removed the flash (sure enough, the locking pin does not retract). The next step is to dismantle the flash to investigate and hopefully reset the pin.

It is a Jessops 360AFDC flash unit (the company went bust last month) and is about 6 months old. Maybe, if I can't fix it, it is time to look at the Yongnuo 568 HSS units.

IMAGE: http://farm9.staticflickr.com/8364/8386954289_a7b5c59c1a.jpg
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Jessops 360AFDC (external link) by Trugga (external link), on Flickr

So, is it safe to open up the flash unit? Is there a shock hazzard inside? Is it worth powering it up whilst holding the test button to fire it and hopefully discharge any residue power.

Thanks for any help.

Lawrence



  
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SMP_Homer
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Feb 12, 2013 14:51 |  #2

safe to open it? Sure...

Safe to touch the innards w/o knowing what you're doing? highly not recommended


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Luckless
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Feb 12, 2013 14:54 |  #3

If you are not familiar with working around high voltage capacitors, then I would strongly suggest finding someone else to give you a hand.

In general they are safe enough to dismantle if you know what you are doing, but if it is your first time handling something containing high voltage caps then you are risking a lot. There is more than enough power in a small flash head to KILL you if you screw up. Be safe, be smart, work slow and carefully. Think before you act.

And don't go licking random parts to see what they taste like...

(Depending on exact details of design it may be possible to solve your problem without exposing dangerous bits. Totally possible to learn how to work with this stuff safely and isn't something one really should fear, just be well aware of the risks and take suitable precautions.)


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Trugga
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Feb 12, 2013 15:24 as a reply to  @ Luckless's post |  #4

Cheers guys, especially for the quick responces.

Looking a little closer at the flash unit, it looks like base comes away with the removal of 4 screws (there are a further 4 screws on top, hidden by the swivel head, that I guess retain the innards).

I've meddled with electrickery for many years (domestic, automotive, electronic & PC), so I'm comfortable with having a look - I just was wondering about any remaining capacative charge - sounds like my suspisions are correct.

I'll leave it a couple of days (it allways takes longer to charge after a rest) and have an exploritory look then. In the mean time, I'll go and lick a 9V PP3 ;)

Oh, the 622 is back together and working (even managed to refit those miniscule springs).

Cheers
Lawrence




  
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Whortleberry
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Feb 12, 2013 15:57 |  #5

Lawrence: The norm is that the 'locking pin' is spring loaded in the down position and is retracted by a tiny plastic lug. It's likely that you've sheared this lug (if so, good luck even finding the bit never mind glueing it back in place :() in which case your spring-loaded pin will be permanantly in the down position.

The primary function of this pin is to locate and orientate the hot-foot in the shoe. If you simply remove it and the spring, you'd still be able to use the flash (but it wouldn't be particularly securely fixed). All you need do is remove the foot (nothing nasty inside there) and perform that minor surgery.

Beware licking PP3 terminals, some of the "lesser" brands aren't stored in sterile conditions but Duracells are supposed to be OK. A little Tabasco on the terminals would make it a more stimulating experience for you. :lol:


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FlickR (external link) ◄► "The Other Yongnuo User Guide v4.12" by Clive Bolton (external link) ◄► UK Railway Photographs 1906-79 (external link)

  
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saea501
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Feb 12, 2013 16:23 |  #6

Luckless wrote in post #15602813 (external link)
If you are not familiar with working around high voltage capacitors, then I would strongly suggest finding someone else to give you a hand.

In general they are safe enough to dismantle if you know what you are doing, but if it is your first time handling something containing high voltage caps then you are risking a lot. There is more than enough power in a small flash head to KILL you if you screw up. Be safe, be smart, work slow and carefully. Think before you act.

And don't go licking random parts to see what they taste like...

(Depending on exact details of design it may be possible to solve your problem without exposing dangerous bits. Totally possible to learn how to work with this stuff safely and isn't something one really should fear, just be well aware of the risks and take suitable precautions.)

Negative........hurt like hell?......burn a hole in your finger?...yes. Dead? No. Not enough current.

Just stay away from the capacitor terminals and you'll have no great surprises.


Remember what the DorMouse said.....feed your head.
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Whortleberry
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Feb 12, 2013 16:47 |  #7

saea501 wrote in post #15603126 (external link)
Negative........hurt like hell?......burn a hole in your finger?...yes. Dead? No. Not enough current.

Just stay away from the capacitor terminals and you'll have no great surprises.

In the 1960s, I did see someone dissemble a smaller unit than this, touch both ends of the capacitor bank and get thrown across a room. Spent a few days in Coronary Care in the local hospital being monitored. Best avoided, I'd suggest, unless you are 100% sure of the condition of your heart (the guy in question was a Royal Air Force PTI and extremely fit). Shouldn't be fatal though. Shouldn't.


Phil ǁ Kershaw Soho Reflex: 4¼" Ross Xpres, 6½" Aldis, Super XX/ABC Pyro in 24 DDS, HP3/Meritol Metol in RFH, Johnson 'Scales' brand flash powder. Kodak Duo Six-20/Verichrome Pan. Other odd bits over the decades, simply to get the job done - not merely to polish and brag about cos I'm too mean to buy the polish!
FlickR (external link) ◄► "The Other Yongnuo User Guide v4.12" by Clive Bolton (external link) ◄► UK Railway Photographs 1906-79 (external link)

  
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Luckless
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Feb 12, 2013 17:03 |  #8

saea501 wrote in post #15603126 (external link)
Negative........hurt like hell?......burn a hole in your finger?...yes. Dead? No. Not enough current.

Just stay away from the capacitor terminals and you'll have no great surprises.

Having given CPR to someone goofing around with a similar flash unit, I'm going to have to say you are wrong.

I also never said it was Likely to kill you if you screwed up, nor did I say that it was a death sentence to play with the guts of a flash unit, merely that it can.

It is also entirely possible to kill yourself with that kind of current without the current being the lethal factor. Kid in high school took apart a disposable camera to make a shock device as a prank. Was coming up behind someone on a set of stairs, fumbled the device, and took a drive back down three flights of stairs: Several months recovery in hospital and doctors weren't sure he was going to make it at first.

A girl in my digital systems class back in university knocked herself off her chair when she miswired a circuit and blew a small IC logic gate. The current didn't even touch her, she jumped at the pop made from the blowing chip. Banged her head very nicely.


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Trugga
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Feb 15, 2013 14:28 |  #9

Well, the good news is that 1. the flash gun is back together and working and 2. I'm alive without any trace of any electrical burns :D

First step was to remove the 4 screws near the base for a looksee:

IMAGE: http://i243.photobucket.com/albums/ff140/Trugga_bucket/canon/IMG_8042_zps61c8c732.jpg

Thankfully, the guts of the unit were hidden behind that flimsy plastic card. Dismantling was a logical process, catching everything in a plastic food container. That said, I did missplace one of the plungers, but found it in the carpet the following day (using a large magnet).

Whortleberry wrote in post #15603048 (external link)
...The norm is that the 'locking pin' is spring loaded in the down position and is retracted by a tiny plastic lug. It's likely that you've sheared this lug (if so, good luck even finding the bit never mind glueing it back in place :() in which case your spring-loaded pin will be permanantly in the down position...

IMAGE: http://i243.photobucket.com/albums/ff140/Trugga_bucket/canon/IMG_8043_zps86379508.jpg

Yes, I spotted where the lug had snapped off and the bit that is missing is nowhere to be found - spot on advice.

The only annoying bit from the whole process is that the black wire came loose and had to soldered back in place - a bit fiddly, but I got there in the end.

Both the 622 and flash gun are working fine. Ok, so the one flash gun is now without it's locking pin, but the other flash gun (an ealier version of the same model) does not have one anyway - and I managed 12+ months with that.

Cheers for the pointers
Lawrence



  
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Echo63
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Feb 15, 2013 22:25 |  #10

Whortleberry wrote in post #15603192 (external link)
In the 1960s, I did see someone dissemble a smaller unit than this, touch both ends of the capacitor bank and get thrown across a room. Spent a few days in Coronary Care in the local hospital being monitored. Best avoided, I'd suggest, unless you are 100% sure of the condition of your heart (the guy in question was a Royal Air Force PTI and extremely fit). Shouldn't be fatal though. Shouldn't.

My boss was shocked by the flash capacitor in a "super zoom" point and shoot a couple of years ago.
He twitched hard enought to seriously hurt his neck, and kick himself (sitting on a typical desk chair with wheels) across the room.

This was just dismantling the camera so he could discharge the capacitor.

I have the burnt patch on my finger still, 3 years after zapping myself.

I don't miss working on cameras, especially little point and shoots with hidden connections to the capacitors making it easy to zap yourself.

I never worked on flash units, just little point and shoots - they were bad enough
I wouldn't go poking around In a speedlite - it may not kill you, but even if it's mostly discharged it will still hurt like hell (voltage at the capacitor is typically 300v)


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Dismantle flash gun - safe ?
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