Sorry if this has been covered before, I searched and came up with nothing.
I am having a problem getting good 6x4 @ 300dpi back from labs. What I do with my snapshots is:
1) Shoot RAWs with my 20d (3:2 aspect ratio)
2) Adjust with ACR no cropping.
3) Then I select those RAWs in Bridge, go to Tools>Photoshop>Image Processor
4) Select max resolution 1800x18000
5) Hit run, and theoretically get back JPEGS at either 1800X1200 pixels or 1200X1800, depending on the orientation.
First of all, I am always one pixel off, meaning my final jpgs are always 1800X1201, or something like that. Is that a rounding error?
Worst of all, I seem to always get a number of prints back from MPIX or WHCC that are not cropped properly. Heads cut off etc. Not all of them, just some of them. Any idea what's going on here? Is my technique correct? I guess I should double check the JPGS on my computer and check against the RAWs...

