I can confirm that 40D + taped Kenko Pro DG300 x1.4 + Canon 100-400 (Using centre point AF, one shot and AI Servo)
Does NOT work

This really sux as it worked fine on the 30D and the 40D is supposed to have improved AF sensitivity/accuracy.
It feels like the upgrade from 30D to 40D was less of an upgrade than it seemed.
With lower light sensitivity and now this.

Improved AF yes, within specification. You're operating AF out of spec where performance is not characterized or guaranteed. That it worked with the 30D was a bonus and perhaps the tolerances have changed in the 40D?
I too would love to see this combo work (I have this exact same setup), but, oh well. Remember that taped or not taped, the AF system is still operating at f/8.
Good news though, is that there are lots of 30D's floating around...




