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FORUMS General Gear Talk Flash and Studio Lighting 
Thread started 23 Apr 2009 (Thursday) 14:34
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cooked 580 ex

 
Chris&jess
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Apr 23, 2009 14:34 |  #1

Helped by a Lumeydyne Cycler which has a recycle time of about two seconds, I apparently popped off way too many full power flashes one after the other on my 580 ex and it's now dead.

Question: Is the element burned out and in need of replacement? If more serious, then what? Anyone know?

Chris


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tim
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Apr 23, 2009 20:27 |  #2

Send it to Canon to have the flash tube replaced, I read a thread recently that suggested the standard repair fee for a 580 was $125.


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Lithian
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Apr 23, 2009 23:29 |  #3

awww, i was expecting pics of a melty 580ex :(




  
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Chris&jess
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Apr 24, 2009 00:19 |  #4

If it's just the flash tube, I can replace it myself. I've done it once before. It was a tedious (and shocking) project, but doable.
I just wanted to verify that it was the flash tube that bit the dust and not something else...


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DDCSD
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Apr 24, 2009 00:23 |  #5

It also could be the circuitry in the flash unit. I fried the circuitry in one of my 540EZ's by popping it off too quickly with a battery pack.

https://photography-on-the.net …135&highlight=f​ried+540ez


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1ruffryder
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Apr 24, 2009 00:27 |  #6

how likely is it to burn one of these out? and whats a safe number of rapid flashes?


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DDCSD
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Apr 24, 2009 00:28 |  #7

1ruffryder wrote in post #7793286 (external link)
and whats a safe number of rapid flashes?

The last one right before you smell the smoke...


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1ruffryder
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Apr 24, 2009 00:32 |  #8

DDCSD wrote in post #7793292 (external link)
The last one right before you smell the smoke...

lol thats what i was afraid of


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DDCSD
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Apr 24, 2009 00:48 |  #9

1ruffryder wrote in post #7793316 (external link)
lol thats what i was afraid of

That was exactly how many pops I got out of mine. :):lol:


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tim
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Apr 24, 2009 00:51 |  #10

There are guidelines in the manual.


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GH_ATL_GA
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Apr 24, 2009 10:26 |  #11

Chris&jess wrote in post #7793255 (external link)
If it's just the flash tube, I can replace it myself. I've done it once before. It was a tedious (and shocking) project, but doable.
I just wanted to verify that it was the flash tube that bit the dust and not something else...

If you'd like to minimize the risk of shock in the future here's some useful info taken from the 540EZ service manual:

Even after a full power flash discharge, a charge of 70 to 90 volts remains on the main capacitors in the flash circuit. Therefore, always bleed the capacitors before starting any repair.
(1) Set the flash head to the normal position (bounce 0 [degree] position).
(2) Peel off the rubber cover around the bounce lock knob.
(3) [In the figure below] you can see the main capacitor (+) terminal. Short this terminal and the shoe GND terminal with a bleeder resistor.

See the attached photos for the location of the access point to the (+) terminal on a 580EX flash. Note that the voltage still measures 250+ volts more than 16 hours after the flash was shut off & batteries removed. The main cap of the 540EZ is rated at 1300uF/350V & I suspect the 580 uses the same or larger so there's potential for a good wallop from the stored energy in the cap. If possible, before commencing any work fire off a full power flash & immediately switch off the flash to minimize the voltage on the main cap (though if you're digging into the innards it's likely you're doing so because you can't fire the flash...)

Note that it's important that the flash is in the 'normal' firing position as in the photo otherwise access to the (+) terminal is blocked & you can make an incorrect assumption that no voltage is present.

A couple of references where you can find info re safely discharging capacitors:

http://repairfaq.cis.u​penn.edu/sam/strbfaq.h​tm#strbcap (external link) (good source for info on strobe & flash electronics in general)

http://repairfaq.ece.d​rexel.edu/sam/captest.​htm#ctsdc (external link)

A resistor of low enough resistance to quickly discharge the 1300uF cap, which may be at voltages around 300V, will have to be very high wattage, much more than what you'll likely find at Radio Shack. Higher value resistors can be of lower wattage, of course, but the time required to discharge increases in direct relation to the increase in resistance. Attempting to simply use a wire jumper is an invitation to disaster!

It's always prudent to measure the voltage across a cap before diving in rather than assuming it's been safely discharged after some time period. Again, refer to the above links for guidance.

The voltages present aren't likely to be lethal, but they can be. There is certainly potential for a nasty shock or burn. Most typically the greatest damage is done to equipment due to the reaction one has on receiving a shock. Things tend to go flying... :-)


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vx360
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Apr 24, 2009 11:38 as a reply to  @ GH_ATL_GA's post |  #12

I dropped my 580ex and broke the bulb. I followed the directions from another forum user who posted a how-to-guide how to order and replace the bulb for $40 instead of having Canon repair it for over $100. Mine works fine now.

https://photography-on-the.net/forum/showthre​ad.php?t=523087

Found how to replace a broken flash foot here as well:

http://www.planetneil.​com …canon-580ex-hotshoe-foot/ (external link)

I'd advise you take pictures of every set of screws and dissassembly because the screws look the same but aren't quite.




  
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Chris&jess
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Apr 24, 2009 14:28 |  #13

1ruffryder wrote in post #7793286 (external link)
how likely is it to burn one of these out? and whats a safe number of rapid flashes?

The Lumedyne cycler came with a warning that this could happen. I was totally into the shoot and I just didn't think of it.
We were on a family shoot at the park with three small uncooperative children. I had two identical setups of 580, Cycler, lightstand, PW, and Fong tupperware. I guess I should consider myself lucky that both units didn't go south.
How many rapid fire shots? about 20 in a row at three second intervals. We did about five sets like this. They both worked up to the very end.
Chris


5D-M3, 5D-M2, (2)580 EX-II, 70-200 f/2.8L IS, 24-70 f/2.8L, 24-70 f/4L, 15mm f/2.8 fisheye, EF 1.4x II extender, Manfrotto 3021 BN w/ 488RC2 ballhead, (4) pocket wizards, Sekonic L-758DR, (4)Avenger A5029, (1) Avenger A5036CS, Aperture, photoshop CS5, (4)Elinchrom 600RX, Skyport, EL Octa, EL strip, Midi octa, Deep octa, (2)Speedo 22 w/grids, maxi-Spot, think-tank luggage, and Apple all the way www.HannaandCo.com (external link)

  
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Chris&jess
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Apr 24, 2009 14:30 |  #14

DDCSD wrote in post #7793270 (external link)
It also could be the circuitry in the flash unit. I fried the circuitry in one of my 540EZ's by popping it off too quickly with a battery pack.

https://photography-on-the.net …135&highlight=f​ried+540ez

were you able to repair the circuitry?


5D-M3, 5D-M2, (2)580 EX-II, 70-200 f/2.8L IS, 24-70 f/2.8L, 24-70 f/4L, 15mm f/2.8 fisheye, EF 1.4x II extender, Manfrotto 3021 BN w/ 488RC2 ballhead, (4) pocket wizards, Sekonic L-758DR, (4)Avenger A5029, (1) Avenger A5036CS, Aperture, photoshop CS5, (4)Elinchrom 600RX, Skyport, EL Octa, EL strip, Midi octa, Deep octa, (2)Speedo 22 w/grids, maxi-Spot, think-tank luggage, and Apple all the way www.HannaandCo.com (external link)

  
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Chris&jess
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Apr 24, 2009 14:32 |  #15

GH_ATL_GA wrote in post #7795572 (external link)
If you'd like to minimize the risk of shock in the future here's some useful info taken from the 540EZ service manual:

See the attached photos for the location of the access point to the (+) terminal on a 580EX flash. Note that the voltage still measures 250+ volts more than 16 hours after the flash was shut off & batteries removed. The main cap of the 540EZ is rated at 1300uF/350V & I suspect the 580 uses the same or larger so there's potential for a good wallop from the stored energy in the cap. If possible, before commencing any work fire off a full power flash & immediately switch off the flash to minimize the voltage on the main cap (though if you're digging into the innards it's likely you're doing so because you can't fire the flash...)

Note that it's important that the flash is in the 'normal' firing position as in the photo otherwise access to the (+) terminal is blocked & you can make an incorrect assumption that no voltage is present.

A couple of references where you can find info re safely discharging capacitors:

http://repairfaq.cis.u​penn.edu/sam/strbfaq.h​tm#strbcap (external link) (good source for info on strobe & flash electronics in general)

http://repairfaq.ece.d​rexel.edu/sam/captest.​htm#ctsdc (external link)

A resistor of low enough resistance to quickly discharge the 1300uF cap, which may be at voltages around 300V, will have to be very high wattage, much more than what you'll likely find at Radio Shack. Higher value resistors can be of lower wattage, of course, but the time required to discharge increases in direct relation to the increase in resistance. Attempting to simply use a wire jumper is an invitation to disaster!

It's always prudent to measure the voltage across a cap before diving in rather than assuming it's been safely discharged after some time period. Again, refer to the above links for guidance.

The voltages present aren't likely to be lethal, but they can be. There is certainly potential for a nasty shock or burn. Most typically the greatest damage is done to equipment due to the reaction one has on receiving a shock. Things tend to go flying... :-)

My unit now has a full charge but I have no way to discharge it. Is there another way to discharge outside of purchasing a fancy tester?
Chris


5D-M3, 5D-M2, (2)580 EX-II, 70-200 f/2.8L IS, 24-70 f/2.8L, 24-70 f/4L, 15mm f/2.8 fisheye, EF 1.4x II extender, Manfrotto 3021 BN w/ 488RC2 ballhead, (4) pocket wizards, Sekonic L-758DR, (4)Avenger A5029, (1) Avenger A5036CS, Aperture, photoshop CS5, (4)Elinchrom 600RX, Skyport, EL Octa, EL strip, Midi octa, Deep octa, (2)Speedo 22 w/grids, maxi-Spot, think-tank luggage, and Apple all the way www.HannaandCo.com (external link)

  
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