Chris&jess wrote in post #7793255
If it's just the flash tube, I can replace it myself. I've done it once before. It was a tedious (and shocking) project, but doable.
I just wanted to verify that it was the flash tube that bit the dust and not something else...
If you'd like to minimize the risk of shock in the future here's some useful info taken from the 540EZ service manual:
Even after a full power flash discharge, a charge of 70 to 90 volts remains on the main capacitors in the flash circuit. Therefore, always bleed the capacitors before starting any repair.
(1) Set the flash head to the normal position (bounce 0 [degree] position).
(2) Peel off the rubber cover around the bounce lock knob.
(3) [In the figure below] you can see the main capacitor (+) terminal. Short this terminal and the shoe GND terminal with a bleeder resistor.
See the attached photos for the location of the access point to the (+) terminal on a 580EX flash. Note that the voltage still measures 250+ volts more than 16 hours after the flash was shut off & batteries removed. The main cap of the 540EZ is rated at 1300uF/350V & I suspect the 580 uses the same or larger so there's potential for a good wallop from the stored energy in the cap. If possible, before commencing any work fire off a full power flash & immediately switch off the flash to minimize the voltage on the main cap (though if you're digging into the innards it's likely you're doing so because you can't fire the flash...)
Note that it's important that the flash is in the 'normal' firing position as in the photo otherwise access to the (+) terminal is blocked & you can make an incorrect assumption that no voltage is present.
A couple of references where you can find info re safely discharging capacitors:
http://repairfaq.cis.upenn.edu/sam/strbfaq.htm#strbcap
(good source for info on strobe & flash electronics in general)
http://repairfaq.ece.drexel.edu/sam/captest.htm#ctsdc
A resistor of low enough resistance to quickly discharge the 1300uF cap, which may be at voltages around 300V, will have to be very high wattage, much more than what you'll likely find at Radio Shack. Higher value resistors can be of lower wattage, of course, but the time required to discharge increases in direct relation to the increase in resistance. Attempting to simply use a wire jumper is an invitation to disaster!
It's always prudent to measure the voltage across a cap before diving in rather than assuming it's been safely discharged after some time period. Again, refer to the above links for guidance.
The voltages present aren't likely to be lethal, but they can be. There is certainly potential for a nasty shock or burn. Most typically the greatest damage is done to equipment due to the reaction one has on receiving a shock. Things tend to go flying... 
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