Moschero wrote in post #8801293
Its pretty obvious from the shots that thats cast aluninum. That's dissapointing to see that from Canon as much as those lenses cost.
I had hoped they would have made that out of a forged block of material and CNC machined with Heli-Coil inserts (high tensile steel thread inserts) to beef up the threads, but that's just me. I tend to be a little more critical over failures like this since I work for a company whose clients include Boeing, Raytheon and the U.S. Navy so I get spoiled being around the 1st class stuff.
RiaGurl wrote in post #8810412
seeing this, however makes me wonder as was stated why they wouldchimp on such a lens, instead of having forged metal. when you are spending this much on a lens,
it should be forged. i wonder if this is a scandal in the making.


Do you really think this is necessary?
When I look at the available bearing surface and the fact that the interface is, for the most part, subject to static loads, I would expect this design to be sufficient unless the lens is subjected to a severe bump exposing the foot to shear loads.
Perhaps it was a faulty casting - voids, or thin walls on the threaded bosses, or undersized tapped holes resulting in undue stresses in the bosses, or oversized screws, or.... Well, there are numerous potential causes that I would look for before I changed the design and significantly increased the cost; especially after, I'm sure, multiple design reviews, extensive FEA, FMEA and confirmation testing.
I would suspect that if this were, in fact, a design defect, we would have heard of more than one instance.