Forget micro adjustments as a properly calibrated cam and lense should AF with accuracy most of the time.
IF not, something (or someone) is wrong!
Use MicroF with a properly calibrated body and lense...
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What is a "bad" copy?
Is that one that Canon throws in a huge skyscraper size pile of unredeemable L lens because the voodoo didn't take?
Canon repair can check and verify the housing is true, the flange alignment is square and true, that the optics in alignment and proper distances from each other, that the packings and such are in place. They can check the len's electronic system for defective assemblies, and bad connections. They use electro-optically precision equipment to hand calibrate lens and cameras.
Finally they can make a MTF chart that graphs that individually calibrated(if it was calibrated by repair) lense to make it's within or exceeding factory specs.
At that point it should meet factory specs, or they should say that it is unrepairable.
Canon is known to conservatively rate their products, and compared to many other companies this seems to be true.
Why can a repair item come back damage?
Send both the body and len(s) unless that item is know to be good, meaning it's recently been serviced!
Shipping drops stuff like you can't imagine, and no amount of packaging helps prevent damage sometimes.
ALWAYS bubble wrap your equipment well, double boxing+bubble wrap is best. Canon will not return the bubble wrap (*groan*).
DO NOT use newspaper for padding and seal the item in a bag.
Use FedEx overnight if you want it back quick. FedEx tends to be a lot better than UPS if ship over night as far as giving gentle treatment to the package. UPS kicks stuff sometimes...
Always insure it for the full $ amount, unless otherwise covered by a private policy.
Failure to provide written and complete document ion of the problem(s), or poorly describing it.
Best to send RAW files on a DVD if it's something to do with the image.
Talk to the repair center before they start the repair and be sure they know what the issues are, and how you want it rectified.
Be polite, but don't be timid. Unneeded rudeness will not help your cause.
Escalated it if need be.
Some problems are intermittent, and hard to catch. These are real buggers and may not be found the first or even third time... I know this from experience.
Canon will replace unserviceable products that are under warranty. no joke.
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