I just had my first experience at having to frame an 18"x24" printed image, but things didn't turn out as trouble-free as I thought it should, which leads me to ask the question (since I don't have prior experience with this type of thing) whether uploaded print dimensions are actually supposed to print at the dimensions indicated in the file, or will there always be some tolerance?
Here's the story:
I understand that there are standard print sizes and that if I have an odd print size (which is the case here), I need to choose the next largest size up that will incorporate the needed print size. In this case, I prepared a black-and-white image in Photoshop that was EXACTLY 18"x24" in landscape orientation. I then extended the canvas to 20"x30" and typed "Please Trim White Border" into the white margin. As per Mpix's online instructions, I saved the file as a .jpg at 250dpi. I double-checked everything, uploaded the file and ordered it so that it would be printed on their dedicated black-and-white printers. The idea was to receive this print and insert it into a nice wooden frame that my wife and I had purchased as a house-warming present for some close friends of ours. Unfortunately, things did not go as planned.
Upon receiving the print, I tried to insert it into the frame, but it was a little too wide and a little too long. The trimmed print they had sent to me actually measured 18 3/8" x 24 1/4". Figuring I had done something wrong (due to my inexperience), I opened the file and double-checked my measurements. Everything checked out, again, but I still thought I had made a mistake somewhere. Not being in any particular hurry, I sent an e-mail to Mpix's customer service explaining what had transpired and waited for a response.
The next day, I received a reply indicating that what they had printed for me was actually what I had uploaded to them. Included in their e-mail were screenshots of my file on their computer showing exactly what I had on my computer. Huh? Here's where my head began to hurt. Their explanation said the opposite of what their screenshots were showing. Again, not having any experience with this type of thing, I was still second-guessing myself, but I couldn't understand their contradicting e-mail, either. I proceeded to send them another e-mail asking them to re-verify what they had sent to me as an explanation because it looked like their words were contradicting their screenshots. Two days later, I received an apology for their mistake and an offer to reprint and ship my print at no cost. I have to admit that I was feeling pretty good after reading their second e-mail. This confirmed that the error was not mine, so although I had originally thought that I had somehow made a newbie mistake, I actually hadn't. Whew!
Normally, this is where I would have chalked this whole thing up to a production mistake on Mpix's behalf and moved on.....but, then I received their "corrected" reprint. This time, the print came sized at 18"x24 3/16". 
At this point, I'm not going to go through this whole back-and-forth exercise with Mpix anymore and I'm just going to carefully attempt to trim some of the print so that it fits correctly into the frame, but I'm still left with the question of why this happened again?
Am I to expect this sort of issue when sending files to printing companies or did Mpix just have something wrong set up on their black-and-white printer?
Common sense tells me that if you have a frame of a certain dimension and need a print of that dimension to fit correctly inside of that frame, you should be able to upload a print in that dimension to a printing company and that's exactly what one should expect to receive, right?
Am I expecting too much or is this tolerance a normal occurrence?
Thank you in advance for any insight that you seasoned professionals may have on this issue.



