This is an interesting thread to watch, as I have 3 580EXII/TT5 combos. I never needed the AC5s -- actually bought the Flex units before they came out, and since I didn't have any issues with interference (I use them in close range less than 25 feet max) -- I never saw the need to go then purchase the shields.
But this thread caught my eye, because I have ALWAYS had heat issues with Canon 580s. And the batteries are always an issue as well. They get HOT!
So as batteries get more storage power, that means we use them longer... which is more heat.
Just thought I would mention that batteries might be contributing to this issue.
Has anyone checked for temperature issues when using external battery backs? I wonder if a 580s would run cooler.
Can we really expect a Canon 580 to work as hard as a dedicated monolight? If we push them to try to shoot 100 pops in 15 minutes, it that pushing them too far?
The bottom line is this all seems like a temperature issue to me. If you try to run a laptop in the sun and keep the hard drive spinning for a few hours... it will eventually shutdown or catch on fire. So is the laptop defective?
To me, this is a similar situation. Electrical gear running on batteries will have heat issues, unless you move the batteries outside the components.